基于残差卷积自动编码器的导光板线划伤检测方法研究
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(浙江理工大学 机械与自动控制学院,浙江 杭州 310018)

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李俊峰(1978-),男,河南南阳人,博士 ,副教授,主要从事机器视觉和产品视觉检测等方面的研究.

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国家自然科学基金(61374022)和浙江省基础公益研究计划项目(LGG18F030001,GG19F030034)资助项目 (浙江理工大学 机械与自动控制学院,浙江 杭州 310018)


Research on line scratch detection method of light guide plate based on residual convolutional autoencoder
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(School of Mechanical Engineering and Automation,Zhejiang Sci-Tech Univer sity,Zhejiang Hangzhou 310018,China)

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    摘要:

    导光板是液晶显示屏背光模组的主要组成部分,在 其生产过程中不可避免的会有部分导光板受到尖 锐外力作用而产生线划伤缺陷,造成产品质量的下降。为了提升对该类缺陷检测的准确率, 在分析导光板 及其缺陷的光学特征基础上,本文提出了基于自适应的LoG滤波和残差卷积自动编码器的导 光板线划伤缺 陷的检测方法。首先,设计自适应的LoG滤波器对导光板图像进行边缘锐化,使缺陷和导光 点与背景产生 比较清晰的差异;其次,设计一种对导光板缺陷修复效果更好的残差卷积自动编码器,该自 动编码器网络 结构可以实现解码器部分对编码器部分的信息恒等共享,将锐化处理后的图像输入训练好的 残差卷积自动 编码器中,可以得到缺陷修复后的导光板图像;进而,将导光板图像和修复后图像做差,并 进行全局阈值 分割和区域特征筛选,可以准确提取出线划伤缺陷;最后,在工业现场采集的导光板图像上 进行了大量的 实验。实验结果表明,该算法的运行效率和准确率高,线划伤缺陷检测准确率可达 98%。

    Abstract:

    The light guide plate is the main comp onent of the backlight module of the liquid crystal display, during the process of installation and cleaning,it is inevitable that some ligh t guide plates will be affected by sharp external forces and cause line scratch defects,which will cause decline of prod uct quality.In order to improve the detection accuracy of this type of defect,on the basis of analyzing the optical characteristics of light guide plate and its defects,this paper proposes a detection method for line scratch defects on the light guide plate based on self-adapting LoG filter and residual convolutional autoencoder.First,to make the difference between the defect, the light guide point and the background clearer,an adaptive LoG filter is desi gned to sharpen the edges of the light guide plate image.Second,design a residual convolutional autoencoder whi ch is better for repairing defects, the network structure of this autoencoder can make decoder identical share infor mation from encoder,input the sharpened image to trained residual convolutional autoencoder and obtain defect repaired light guide plate image. And then,subtract light guide plate image from repaired image and accurately ex tract line scratch defects by performing global threshold segmentation and region feature selection.Finally, a lot of experiments are carried out on the light guide plate images collected at the industrial site.The experiment al results show that this algorithm has high efficiency and accuracy,and the accuracy of line scratch defects detection can reach 98%.

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胡捷,李俊峰.基于残差卷积自动编码器的导光板线划伤检测方法研究[J].光电子激光,2020,31(8):825~833

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  • 收稿日期:2020-01-09
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  • 在线发布日期: 2020-11-10
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